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Capabilities

Six blocks. Take the whole chain, or the part you are short of.

End-to-end delivery from control philosophy and design through programming, integration, testing, commissioning and long-term support. Each block can be let on its own.

FB-01

Control system design

Functional specifications, control philosophies, network architecture and I/O schedules developed around the asset and how it actually has to operate.

  • Functional design specifications
  • Control philosophies and narratives
  • Network and OT architecture
  • I/O schedules and point models
  • Control panel electrical design
  • Instrument, I/O and cable schedules
  • Schematics, termination and loop diagrams
  • Coordination with licensed electrical installers
FB-02

PLC & automation

PLC programming and configuration written to be read by the next engineer, not just to run. Structured to IEC 61131-3 with standardised, reusable code libraries.

  • Process and machine automation design
  • PLC programming and configuration
  • Control logic, sequencing and interlocks
  • Standardised code libraries
  • VSD, soft starter and motor control integration
  • Functional safety and interlock philosophy input
  • Legacy system upgrade and migration
  • Code review and documentation
FB-03

SCADA & HMI

Mimics built so an operator can read plant state at a glance, and alarms rationalised so the ones that matter are the ones that sound. ISA-101 for graphics, ISA-18.2 for alarms.

  • HMI design and development
  • SCADA design, set-up and integration
  • Mimic hierarchy and screen templates
  • Alarm rationalisation, priority and shelving
  • Trends, historian and reporting
  • Data logging and KPI dashboards
  • Tag and naming convention registers
  • Operator graphics standards
FB-04

Telemetry & communications

Remote sites linked back to central control over whatever the site can actually carry — radio, cellular or fibre — with store-and-forward where the link is marginal.

  • Remote site telemetry and monitoring
  • DNP3, Modbus and IEC 60870-5-104
  • Radio, 4G/LTE and fibre links
  • Reservoir, tank and network telemetry
  • Borefield and pump station monitoring
  • Pipeline and asset condition monitoring
  • Store-and-forward for marginal links
  • OT network segmentation to IEC 62443
FB-05

System integration

PLCs, instruments, drives, packaged plant and third-party systems brought under one coherent control scheme, so the interfaces are designed rather than discovered on site.

  • PLC, RTU and instrument integration
  • Drive and packaged plant interfaces
  • Third-party and vendor system integration
  • OPC UA and MQTT to enterprise systems
  • Design coordination across project interfaces
  • Protocol conversion and gateways
  • Historian and reporting integration
  • Interface schedules and responsibility matrices
FB-06

Commissioning & support

Proved at FAT before anything reaches site, then commissioned, documented and handed over in a form the asset owner will still be able to use in five years.

  • Factory acceptance testing (FAT)
  • Site acceptance testing (SAT)
  • Inspection and test plans (ITPs)
  • Start-up and commissioning assistance
  • Operator and maintainer training
  • O&M manuals and as-built documentation
  • Handover packs to client requirements
  • Remote support and optimisation

Platforms & standards

Vendor-independent. We work to the client’s nominated platform and design standard, not to a reseller agreement.

Rockwell / Allen-BradleySiemens Schneider ElectricMitsubishi OmronIgnition AVEVA / CitectGeo SCADA WinCCFactoryTalk
Modbus TCP/RTUDNP3 IEC 60870-5-104EtherNet/IP PROFINETOPC UA MQTT

No reseller agreement with any vendor. Platform selection is made on the merits of the asset and the client’s existing standard — so the recommendation you get is not a sales channel.

RefItemApplies toStatus
AS/NZS 3000Wiring rulesControl panel & field wiring designDesign basis
AS/NZS 61439AssembliesSwitchboard and control panel specificationDesign basis
IEC 61131-3PLC languagesStructured, maintainable, portable codeApplied
ISA-101HMI designMimic hierarchy, colour and legibilityApplied
ISA-18.2Alarm managementRationalisation, priority and shelvingApplied
IEC 62443OT securitySegmentation, access and remote connectivityDesign basis
Client stdAsset owner standardUtility design manuals and tag conventionsApplied

Delivery sequence

Interlocked — a stage does not start until the one before it has proved out.

Step 01

Design

Control philosophy, architecture and fit-for-purpose design.

Step 02

Program

PLC, HMI and SCADA configured to the operating requirement.

Step 03

Test

Integration proved at FAT before anything reaches site.

Step 04

Commission

SAT, start-up and the complete handover documentation.

Step 05

Support

Remote support, optimisation and long-term partnership.

Integrated delivery

Need a control partner for your next package?

Vertex can support the control and automation scope from tender through to commissioning and handover.

Raise a request